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Carrier Removal And Aussie Locker Installation.

Discussion in 'Early CJ5 and CJ6 Tech' started by Buildflycrash, May 9, 2020.

  1. Buildflycrash

    Buildflycrash More or Less in Line. 2024 Sponsor 2022 Sponsor

    Installing Aussie locker in my front Dana30. All went well......
    [​IMG]

    [​IMG]

    UNTIL...

    [​IMG]

    Is that bearing shot or can I put it back together?
     
    Last edited: May 10, 2020
  2. Buildflycrash

    Buildflycrash More or Less in Line. 2024 Sponsor 2022 Sponsor

    YouTube is the best (after ecj5). The carrier was tight and prying it our wasn’t working. Saw a video of a guy placed a rag on the ring gear and turned the shaft. Rag forces carrier out when it gets back to pinion gear! Had to run rag thru a couple times but it really made the removal easy.
     
    Last edited: May 10, 2020
  3. colojeepguy

    colojeepguy Colorado Springs

    You need a new one
     
    Lockman, masscj2a and 73 cj5 like this.
  4. Buildflycrash

    Buildflycrash More or Less in Line. 2024 Sponsor 2022 Sponsor

    Never easy. Now how do I get the old carrier bearing off?

    [​IMG]
     
  5. Twin2

    Twin2 not him 2024 Sponsor 2023 Sponsor 2022 Sponsor

    little heat from a acetylene torch . and it will fall right off
     
  6. FinoCJ

    FinoCJ 1970 CJ5 Staff Member

    I used a bearing splitter/puller....

    the 2 side bearings on the case and the inner pinon bearing on the pinon gear shaft :bananatool:. Used a bearing splitter on a puller set-up (and a little heat):
    [​IMG]
     
    Last edited: May 9, 2020
  7. Buildflycrash

    Buildflycrash More or Less in Line. 2024 Sponsor 2022 Sponsor

    Got the bearings off. One with heat and a bearing puller the other I had to cut into and hit with cold chisel and BFH.
     
  8. masscj2a

    masscj2a Member 2023 Sponsor

    I use the bearing splitter and my HF 20 ton press. Easy peassie. Just installed a power lok front and rear. Both purchased here. A little tougher steering with the Ross box and a 27 front axle.
     
  9. Lockman

    Lockman OK.....Now I Get It . 2024 Sponsor 2023 Sponsor 2022 Sponsor

    I used my splitter , a little heat & my 12 ton press , when I did mine . New Timken's & races are only 'bout $20 . Go for it :bananatool:
     
  10. Muzikp

    Muzikp Active Member

    Keep track of the shims and which shims came off which side.
     
    Lockman and Buildflycrash like this.
  11. Buildflycrash

    Buildflycrash More or Less in Line. 2024 Sponsor 2022 Sponsor

    Guess I’ll use this once in a while.


    [​IMG]
     
    Last edited: May 9, 2020
    Muzikp and Fireball like this.
  12. Lockman

    Lockman OK.....Now I Get It . 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Thick Ring gear Dana44 & #’s .3.jpg That's the one I got on sale.....110 Bucks !

    Also......Like James says, Make sure that you get a shim kit & replace each side with the exact thickness that was under each bearing that you R & R. I did not get that right & ruined a brand new bearing that I had pressed on without any.
     
    Last edited: May 9, 2020
  13. Buildflycrash

    Buildflycrash More or Less in Line. 2024 Sponsor 2022 Sponsor

    I just reused the shims that were there. Same shims same side. A bunch of pounding with a large plastic mallet to get carrier back in place.

    [​IMG]

    Leaving it alone until tomorrow.
     
    Last edited: May 10, 2020
    Muzikp likes this.
  14. Lockman

    Lockman OK.....Now I Get It . 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Look's good , my Friend.
    Kinda looks like my Lock Right ?
     
  15. Lockman

    Lockman OK.....Now I Get It . 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Looks nice and clean. Good job , Man. This is my Lock Right .They told me to use Red & Tacky for assembly.
    Lock Right is in.1.jpg
     
  16. Muzikp

    Muzikp Active Member

    Makes a huge difference off road, also makes turning with hubs locked in much more difficult, but it's worth it. (y) What do you have in the rear?
     
  17. Buildflycrash

    Buildflycrash More or Less in Line. 2024 Sponsor 2022 Sponsor

    Planning the same Aussie locker. Cheap way out for now.