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Alternator upgrade: Update.

Discussion in 'Intermediate CJ-5/6/7/8' started by zila, May 9, 2012.

  1. May 9, 2012
    zila

    zila I throw poop

    Rock Springs,...
    Joined:
    Oct 6, 2003
    Messages:
    1,201
    Tonite I finished installing a Delco CS130 alternator in the heep.. My original Motorola crapped the bed in Moab a few weeks ago.. I did some extensive web research and settled on a DELCO CS130.. Now my voltmeter holds a solid 14.4 volts.

    FWIW I had to modify the old mount a bit. I shortened the rod to the block 1-inch in a lathe and rethreaded. The adjuster slot had to be filed just a bit, I used a rat-tail file. I bought a plug at NAPA, and fusible wire.. I found a wiring diagram for a 75 304 online.. Used the old regulator feed for the field excitation, and ran a new battery charge wire in heavier gauge wire. I used the old batt charge wire for the sensor.. After much reading and just doing it it turned out to be rather easy.. Next project is a new alternator mount that raises the alternator to a high mount position such as GM installs..


    Next test is the drown test.. I plan on going out to the boat ramp and seein how it responds to deep water..

    If anyone is interested here are a few of the sites I used for tech info. There's more but these are the main ones I used..

    http://www.junkyardgenius.com/

    http://oljeep.com/

    http://www.alternatorparts.com/cs130_sbpage2.htm
     
    Last edited: May 9, 2012
  2. May 10, 2012
    homersdog

    homersdog Tulsa, Ok 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Tulsa, OK
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    Great info. thanks for the links. I am putting a 12si on my dauntless this weekend.
     
  3. May 10, 2012
    brianmurphy

    brianmurphy 866

    Whitmell, Va.
    Joined:
    Jan 4, 2007
    Messages:
    38
    I'm also gathering the info for an upgrade. Thank you.
     
  4. May 10, 2012
    zila

    zila I throw poop

    Rock Springs,...
    Joined:
    Oct 6, 2003
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    1,201
    Brian I have a wiring diagram for your Jeep if you need it.. I am by no means an expert but I'll help you guys out if I can..

    Brian, I also ride a KTM 300. Mines a 12 XC.
     
  5. May 18, 2012
    Ken Miracle

    Ken Miracle New Member

    Clarksville,...
    Joined:
    Apr 25, 2010
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    39
    I don't mean to Hi-jack anybody's thread but I have the same problem with our build and need some help too!

    Here's our problem. I have a Cj6 w/ a 258-I6, I recently installed a HEI Distributor and a Delco Alternator. I just finished putting in a "Painless wireharness" I am not getting any power to my gages except a slight twitch in the Volt meter. I am sure it has something to due to Alternator not being wired properly. I talked with Painless and I don't think they relize my problem enough. Any help in this matter would be greatly appreciated.

    Thanks in advance,
    Ken
     
  6. May 18, 2012
    zila

    zila I throw poop

    Rock Springs,...
    Joined:
    Oct 6, 2003
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    1,201
    To test your charging system you need a DC voltmeter. Read the battery volts with the key off. Should see ~12 VDC prolly a little less. Start the vehicle and take a reading. ~ 14 VDC is normal.
     
    Last edited: May 18, 2012
  7. May 19, 2012
    sterlclan

    sterlclan Member 2024 Sponsor 2022 Sponsor

    exploring the...
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    . seems to be a common problem with them
     
  8. May 19, 2012
    Walt Couch

    Walt Couch sidehill Cordele, Ga. 2024 Sponsor 2023 Sponsor 2022 Sponsor

    cordele, Ga.
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    As this thread was started by zila and swapped to Ken Miracle, I have been hesitant to chime in. A lot of readers will not see the answers to Ken's problem because zila's thread is fixed. This is something that confuses the issues. Should Ken start a new thread or should it continue on this way?
     
  9. May 19, 2012
    Ken Miracle

    Ken Miracle New Member

    Clarksville,...
    Joined:
    Apr 25, 2010
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    39
    Walt, I believe I should have started a complete new thread for my issues. I am away from our Jeep for another two weeks, So any advice given would have to wait until I get home. I'll re-post once I get back to TN. Thanks for trying to set things straight.


    Ken
     
  10. May 19, 2012
    Walt Couch

    Walt Couch sidehill Cordele, Ga. 2024 Sponsor 2023 Sponsor 2022 Sponsor

    cordele, Ga.
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    OK and I will wait for your re-post.
     
  11. May 20, 2012
    zila

    zila I throw poop

    Rock Springs,...
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    Don't worry about it.. It's all related..
     
  12. May 22, 2012
    brianmurphy

    brianmurphy 866

    Whitmell, Va.
    Joined:
    Jan 4, 2007
    Messages:
    38
    Thanx for the offer Zilla. I have the FSM but I'm sure I'll need all the help that I can get when I swap-out my I6 for the 304 I'm wrapping up now.

    After my son grew up, 5 knee surgeries and a career change that would frown on me being on crutches 6 weeks out of the year, the 3hunney collects alot of dust these days. Last month, a local race promoter/friend invited me to marshall a hare scramble. It was the most fun I've had in a long time!
     
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