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how do I remove cap on master cyl

Discussion in 'Early CJ5 and CJ6 Tech' started by terrylg, Oct 16, 2013.

  1. Oct 16, 2013
    terrylg

    terrylg New Member

    Dixon, ILL
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    Nov 16, 2009
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    I have a 1967 cj5 v-6. I removed inspection floor panel. I can't get 1'' wrench on square cap no room to do anything. Need to add brake fluid.
     
  2. Oct 16, 2013
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Hills of NH
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    Square? You can use an 8-point-point socket with a long extension and a universal joint, from under the hood.

    Or buy a cheap wrench and bend it to suit, if you have a torch. Maybe a ratchet extension and a "crow's foot" wrench would work. On occasion I have managed with water-pump pliers or Visegrip pliers

    BE GENTLE - the caps are hollow zinc and the hex (or square?) breaks off easily!
     
    Last edited: Oct 16, 2013
  3. Oct 16, 2013
    terrylg

    terrylg New Member

    Dixon, ILL
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    Thank You! I'll try the 8 point first
     
  4. Oct 16, 2013
    terrylg

    terrylg New Member

    Dixon, ILL
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    Yes it is square not hex
     
  5. Oct 17, 2013
    jeepcj

    jeepcj Member

    cincy, Ohio
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    Aug 23, 2009
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    601
    A 1" wrench? my 69 has a 1\2" bolt holding the cap on. I lay under the jeep and use a 1\2" socket to take the bolt out of the cap. works fine
     
    Last edited: Oct 17, 2013
  6. Oct 17, 2013
    Vanguard

    Vanguard Take Off! Staff Member

    Vista, CA USA
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    Aug 30, 2006
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    A large crescent may work unless it was last tightened 50 years ago by a gorilla-
     
  7. Oct 17, 2013
    terrylg

    terrylg New Member

    Dixon, ILL
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    Nov 16, 2009
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    OK lets try again. I removed plate on drivers floor pan between clutch and brake pedals. Right next to the frame and the bell housing is the cyl. I cannot get any wrenches from above,from underneath,or next to the cap so that I can add brake fluid. I have not tried a 8-point socket yet. A large crescent wrench would never fit
     
  8. Oct 17, 2013
    terrylg

    terrylg New Member

    Dixon, ILL
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  9. Oct 17, 2013
    piffey263

    piffey263 Active Member

    Medford, OR
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    Oct 16, 2008
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    1,214
    I carefully use adjustable pliers and give a short tap to the pliers then I undue by hand.
    the crescent wrench sometimes doesn't fit all the time. I don't understand that.


    I originally had a plastic cap, with half of the top broken. wasn't me, but that was near impossible.

    pressing down while doing this helps a lot too.

    12 point socket would be the best way as others mentioned


    Sent from my iPhone using Tapatalk - now Free
     
    Last edited: Oct 17, 2013
  10. Oct 17, 2013
    terrylg

    terrylg New Member

    Dixon, ILL
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    Nov 16, 2009
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    Thanks,I finally got it! I removed one brake line and two bolts and removed the master. I have a '63 that has the plastic cap also. Complete removal wasn't that bad
     
  11. Oct 17, 2013
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Hills of NH
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    "12 point socket would be the best way.."

    Except it has very little bearing area on the four corners of the cap. 8-Point is less likely to round them off.
     
  12. Oct 17, 2013
    terrylg

    terrylg New Member

    Dixon, ILL
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    What I need to do now is weld a hex nut on it so I can get a socket on it next time.
     
  13. Oct 17, 2013
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Hills of NH
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    "What I need to do now is weld a hex nut on it"

    Check the metal - mine have all been zinc or some kind of white "pot" metal.
     
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