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‘72 304 Ported Vacuum Switch Mechanics

Discussion in 'Intermediate CJ-5/6/7/8' started by rusty72cj5, May 12, 2020.

  1. May 12, 2020
    rusty72cj5

    rusty72cj5 Member

    Florida
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    I understand the purpose of this “switch” but I’d like to know how it works internally. Can’t get my mind around it after reviewing the TSM. Does that center piece actuate back and forth inside the switch column directing vacuum between the three hose connections for instance? If so, should I be able to slide it back and forth? Should those divots in the end that goes in the housing be open in some way and they are just closed off with crud? Trying to determine if it is actually “bad” or not. Maybe that will have to wait until I get my rebuild done?
     

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  2. May 12, 2020
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
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  3. May 12, 2020
    rusty72cj5

    rusty72cj5 Member

    Florida
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    Thanks, perfect! Would you put Teflon on threadlock on the threads to install or just leave them bare? Looked bare coming out, but of course it’s getting closer to 50 years young.
     
  4. May 12, 2020
    Walt Couch

    Walt Couch sidehill Cordele, Ga. 2024 Sponsor 2023 Sponsor 2022 Sponsor

    cordele, Ga.
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    Teflon. Makes it easier to take back out.
     
  5. May 13, 2020
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
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    Yep, I'd use Teflon tape on these. No tape or dope on electrical sensors (oil pressure, water temperature) since it may interrupt the ground through the engine block.

    Note the article is discussing what Jeep would call a HDC CTO (heavy duty cooling temperature controlled override). Your 304 uses a "spark CTO" which connects manifold vacuum when the engine is cold (more advance, higher idle, better drivability), and ported vacuum when it's at normal operating temperatures. You understand manifold vs. ported vacuum? The spark CTO's purpose is to retard the spark at idle so that you have lower NOx emissions at idle. Same device, different purpose, with the inputs switched. The HDC CTO did not appear on Jeeps until the '80s.
     
  6. May 13, 2020
    Jeff Bromberger

    Jeff Bromberger Quarantined in the Garage

    Dallas Metroplex...
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    Jun 28, 2019
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    With Tim's help, I just got two new CTO devices for my (freshly rebuilt) 232. I have a 3-prong for the distributor and a 2-prong for the EGR.

    As he said, the 3-prong switches between manifold and ported vacuum based on temperature, whereas the 2-prong model only switches between something and nothing.

    They are pure thermostatic devices, so you test by putting the copper tip into hot water. Some are 190 degrees, others may be higher or lower.
     
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