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Stuck Clutch?

Discussion in 'Early CJ5 and CJ6 Tech' started by Arse, Oct 3, 2020.

  1. Arse

    Arse ...74' CJ-5...62' CJ-5...52' M38...

    Hey everyone. I picked up a new toy/project a few weeks ago. 1961 CJ5, F-134 engine, T90 transmission, 4WD twin stick. I pulled it out of a barn in upstate NY after sitting for at least 10 years. I was able to get it running but it will not move under its own power. I wasn't sure what to expect so I opened up the tranny and the gears are all clean and move freely. Changed the gear oil with GL4 per manual. Also changed the oil in the transfer case and tightened the clutch linkage. Clutch pedal feels normal like it is doing something when I push the pedal. BUT...while its running I can switch it into gear without any grinding or noise, and when I let the clutch out, it doesn't engage or move. I am thinking the clutch may be stuck in the open/engaged position? I have never replaced or worked on a clutch, but it appears that I may have to learn. Any thoughts would be appreciated.
     
  2. 47v6

    47v6 junk wrecker! 2023 Sponsor 2022 Sponsor

    Did you make sure the transfer case is not in neutral?
     
  3. Twin2

    Twin2 not him 2024 Sponsor 2023 Sponsor 2022 Sponsor

    is transfer shifter in 2 high
     
  4. Arse

    Arse ...74' CJ-5...62' CJ-5...52' M38...

    It doesn't matter what position the transfer case is in. I tried 2H, 4H, 4L. While running, I can put the transmission in all gears. Clutch does nothing. That's why I am assuming it is stuck in the engaged position. But again, I admittedly don't know a whole lot in this area.

    Thanks!
     
  5. OzFin

    OzFin Vintage Jeep Guy

    For the clutch to get stuck in the open/ non engaged position whatever is "sticking it" would be overcoming the pressure plate springs pushing back. That doesn't happen often.

    Have someone push he clutch in / out while you look underneath at the linkage and fork assembly for proper operation. Pull the rubber boot on the bell housing fork window to look in at the fork release bearing area.

    As previously stated, be sure the transfer case is engaged. Inspect that linkage as well.
    Look at the basic & simple stuff first.
     
  6. jeep2003

    jeep2003 Well-Known Member

    I think id pull the pto cover on the t case and have a look if the trans output is turning. Just dont run yourself over
     
    Glenn and Walt Couch like this.
  7. Arse

    Arse ...74' CJ-5...62' CJ-5...52' M38...

    Thank you. I looked underneath while my son pushed the clutch pedal. The linkage works properly. However, call me crazy, but I don't seem to have a rubber boot and cannot see the fork or any part of it. The linkage is the cross shaft tube and lever type (not the control cable type - not sure it matters) and the control cable from the linkage goes directly into the bell housing and out of sight.
     
  8. Glenn

    Glenn Kinda grumpy old man Staff Member

    When you took the cover off of the transmission is there a chance you didn't get the shift forks lined back up properly?
     
  9. Glenn

    Glenn Kinda grumpy old man Staff Member

    If your confident with the shifter put it in neutral and pull the coil wire so it won't start. Take the cover off of the transmission and crank the engine over, the input shaft only should turn.
     
    Geo likes this.
  10. Arse

    Arse ...74' CJ-5...62' CJ-5...52' M38...

    Nope, I made a point to make sure they were lined up properly. That was my first thought and what I thought the problem might be.
     
    Glenn likes this.
  11. Arse

    Arse ...74' CJ-5...62' CJ-5...52' M38...

    Makes sense. I will give it a try.

    Thank you
     
  12. Glenn

    Glenn Kinda grumpy old man Staff Member

    Also with the cover off you can obviously see if the clutch disengages since the input should stop turning.
     
  13. Glenn

    Glenn Kinda grumpy old man Staff Member

    Wondering if the clutch was bad when you got it? Maybe the hub is busted and the disc isn't doing anything.
     
  14. Glenn

    Glenn Kinda grumpy old man Staff Member

    I doubt you could have adjusted it tight enough to be disengaging it....but maybe?
     
  15. Arse

    Arse ...74' CJ-5...62' CJ-5...52' M38...

    Sorry for the delay in reply. Finally got a chance to work on the jeep the past few days. Its been a cold winter. I did manage to bend up new fuel lines and acid cleaned the tank, installed a new fuel pump and now it runs well.

    So I'm back to the problem of no movement. I tried what Glenn suggested and removed the shift cover and forks, removed the wire from to coil and turned it over. Nothing moved in the gearbox. I took the vent cover off the bellhousing and it looked like the clutch was moving in and out when I applied the pedal.

    Hub is broken? Thoughts?

    Thanks
     
  16. PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

    I've had very old original clutch plate linings just crumble to dust, leaving no action whatsoever.

    Can you get a view at the bottom of the bell housing, inside the lower dust cover? Or at least stick a finger in the drain hole?
     
  17. Keys5a

    Keys5a Sponsor

    Clutches stick, locked in the engaged position. If you're not getting any gears, especially the main drive gear turning, your clutch is not engaging for some reason. If the Jeep starts, we can assume the flywheel is intact. That only leaves the clutch disc and the pressure plate.
    As Glenn suggested, it could be the hub of the disc, or simply no lining left or attached to the disc.
    As far as the pressure plate, I seen where a pressure plate bolt fell out, and got itself wedged under one finger of the three, locking it in the disengaged position. Long shot, but it could happen.
    -Donny
     
  18. Glenn

    Glenn Kinda grumpy old man Staff Member

    I'd say at this point it's time to pull the transmission. Even if by some miracle the clutch started working you won't know the condition of it without seeing it. Pulling the t-case, transmission and bellhousing together is my preference. Chances are it was parked due to a bad clutch.
     
    baldjosh likes this.
  19. where in NY was it? i got one from there, on the family farm.
     
  20. that sounds like the same jeep as well, but this one wasn't it a barn