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Dauntless Clutch Job - Need Pilot Bearing

Discussion in 'Early CJ5 and CJ6 Tech' started by Hellion, Aug 16, 2017.

  1. Dec 28, 2020
    shaun

    shaun Member

    Lebanon, Ohio
    Joined:
    Oct 15, 2015
    Messages:
    390
    I’m just still having issues trying to get the old busing out. 1 full loaf of bread later, grease, next is tapping it and hope that it moves.. so far it hasn’t moved at all. Pile of bread crumbs from the small pieces of bread that trickled out from the minimal spacing. D2F8AED7-E683-4269-AAF3-B1646CD4140B.jpeg
     
  2. Dec 28, 2020
    shaun

    shaun Member

    Lebanon, Ohio
    Joined:
    Oct 15, 2015
    Messages:
    390
  3. Dec 29, 2020
    jwmckenzie

    jwmckenzie Sponsor

    Boston, MA
    Joined:
    Mar 16, 2012
    Messages:
    569
    I ended up using a slide hammer with a hook on the end to get the pilot brg out of my 225. There was just enough lip on the backside to get it moving out.

    I have the same setup as you 225 V6 with a T-90 (don't remember the letter identifer)

    I had issue with procuring the correct pilot bushing as well. After getting a couple of wrong ones, just took the measurements of the flywheel and the shaft, called Novak and they sent me what I needed. As indicated above putting it in was a tight fit and I had to do some reaming on the bushing to get the shaft to fit after I installed it.
     
  4. Dec 29, 2020
    shaun

    shaun Member

    Lebanon, Ohio
    Joined:
    Oct 15, 2015
    Messages:
    390
    Yea I have that tool as well but the slide hammer slid out even when I tightened it down and hammered it out. Gouged the bushing as it came out. I have a bushing that I’m going to bore out a bit to .64 from .625 of shaft measurements
     
  5. Dec 29, 2020
    Warloch

    Warloch Did you say Flattie??? Staff Member

    Falcon, CO
    Joined:
    Mar 4, 2003
    Messages:
    5,469
    Just an FYI on the bread trick. I found it worked better if I dipped it in water as I smashed it in there. I will also say, the grease has always worked better than the bread. Takes more than you think - I just pumped it full with the gun and then went to wheel bearing grease as I kept shoving more in. Never looked to be moving, then it just popped out and shot across the shop - scared the hell out of my buddy that was helping :lol:
     
    Twin2 and 47v6 like this.
  6. Dec 29, 2020
    SFaulken

    SFaulken Active Member

    Bellevue, WA
    Joined:
    May 24, 2011
    Messages:
    1,178
    Bar soap, I say. It's never failed me. I recommend Irish Spring, if you've gotta go buy it, it makes your crankshaft smell great!

    Those useless little decorative soaps that your wife/gf keeps in the guest bathroom work great too!
     
    Fireball and Twin2 like this.
  7. Dec 29, 2020
    SFaulken

    SFaulken Active Member

    Bellevue, WA
    Joined:
    May 24, 2011
    Messages:
    1,178
    DISCLAIMER: If you use the decorative soaps, and your wife sees this thread, I didn't do it.
     
    Tom_Hartz, Steamboat Willys and 47v6 like this.
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