1. Registration trouble? Please use the "Contact Us" link at the bottom right corner of the page and your issue will be resolved.
    Dismiss Notice

worthy clutch release

Discussion in 'Early CJ5 and CJ6 Tech' started by TexColorado, Jan 25, 2009.

  1. Jan 25, 2009
    TexColorado

    TexColorado Member

    Reno, NV
    Joined:
    Sep 13, 2005
    Messages:
    167
    I have snapped a few clutch release cables in the past 2 years and I am always adjusting them. I have purchased just straight up replacements so far. Is there a heavier gauge cable out there? What about that hydraulic slave cylinder from Novak? That one looks like it is only part of the kit.

    http://www.novak-adapt.com/catalog/kit_hcrb.htm

    The heads on the clutch pedal is where they tend to break on mine. Looking for a change on this one.

    Thanks
     
  2. Jan 25, 2009
    Warloch

    Warloch Did you say Flattie??? Staff Member

    Falcon, CO
    Joined:
    Mar 4, 2003
    Messages:
    5,474
    I put one of those on my 51 when I did the SM465 swap. It required some clearance work on the bolt holes on the BH, but that was an AA custom one. My home page has some pics of it with the stock BH.
     
  3. Jan 27, 2009
    TexColorado

    TexColorado Member

    Reno, NV
    Joined:
    Sep 13, 2005
    Messages:
    167
    Who makes a decent clutch cable release as the ones I bought failed too early?
     
  4. Jan 27, 2009
    Warloch

    Warloch Did you say Flattie??? Staff Member

    Falcon, CO
    Joined:
    Mar 4, 2003
    Messages:
    5,474
    IMOP - if you don't go hydro, your better off with the chain setups that AA has than the cable setup. I used to build my own, but ran out of the cable stock with the ball and bolt on them.
     
  5. Jan 27, 2009
    johnsotd

    johnsotd Member

    Senatobia, MS
    Joined:
    Apr 23, 2006
    Messages:
    454
    When I did my rebuild I used solid rods and heim joints.
    So far so good.
    Tommy
    [​IMG]
     
  6. Jan 27, 2009
    windyhill

    windyhill Sponsor

    PA
    Joined:
    Nov 4, 2006
    Messages:
    1,502
    They look great, I'm going to try those as well.
     
  7. Jan 28, 2009
    TexColorado

    TexColorado Member

    Reno, NV
    Joined:
    Sep 13, 2005
    Messages:
    167
    That is a great design. I like it, nice and solid.

    Not going to with the standard cable again. I am going to rig something up temporarily until I get get something functional.

    Thanks for the help.
     
  8. Jan 28, 2009
    juffer

    juffer Juffer

    Netherlands
    Joined:
    Jun 16, 2007
    Messages:
    215
    I use these things ( I am a sailer)

    [​IMG]
     
    Last edited by a moderator: Jan 28, 2009
  9. Jan 28, 2009
    1969_CJ5

    1969_CJ5 Sponsor

    North Carolina
    Joined:
    Feb 14, 2004
    Messages:
    182
    That is a great idea... These links are similar to "radius rods" used in racing and Quartermidgets Karts would have the perfect size..... maybe :)

    Price List 1
    Price List 2

    [​IMG]
     
  10. Feb 5, 2009
    TexColorado

    TexColorado Member

    Reno, NV
    Joined:
    Sep 13, 2005
    Messages:
    167
    I bought an AA chain adapter from a fellow member. I am not surprised I need to do some modifications to get it to fit. Apparently the pedal side of the chain is connected to a lever inside the frame rails which I don't have. Mine may have been cut off.

    I checked it out this morning and it looks like that lever was cut off to make room for a master cylinder for the brakes. I will have to put that lever back on my clutch pedal.

    Just as a side note, my clutch cable was attached to the pedal arm before the pivot. Is that what you guys have or are all your clutch releases attached to the lever I mentioned above.

    I will post some pics of this later.
     
  11. Feb 5, 2009
    jzeber

    jzeber Well-Known Member 2022 Sponsor

    Morgan Hill, Ca
    Joined:
    Nov 15, 2003
    Messages:
    3,331
  12. Feb 5, 2009
    TexColorado

    TexColorado Member

    Reno, NV
    Joined:
    Sep 13, 2005
    Messages:
    167
    That is what I am talking about. Mine has been cut off and I will have to make up a new one instead of buying one fresh.
     
  13. Feb 5, 2009
    jzeber

    jzeber Well-Known Member 2022 Sponsor

    Morgan Hill, Ca
    Joined:
    Nov 15, 2003
    Messages:
    3,331
    I had some serious "side slop" on mine and ended up replacing it anyway. I bought that piece seperately, not the whole kit. PN 642624 $15.25.
     
  14. Feb 5, 2009
    TexColorado

    TexColorado Member

    Reno, NV
    Joined:
    Sep 13, 2005
    Messages:
    167
    I will be diving in that tonight to see what the bottom line is. If it is too bad I will just replace it. Thanks for the part link.
     
  15. Feb 5, 2009
    TexColorado

    TexColorado Member

    Reno, NV
    Joined:
    Sep 13, 2005
    Messages:
    167
    The second photo shows the cut off tab better.

    [​IMG]

    [​IMG]
     
  16. Feb 13, 2009
    TexColorado

    TexColorado Member

    Reno, NV
    Joined:
    Sep 13, 2005
    Messages:
    167
    I removed the bell crank and welded a tab for the clutch release which had been cut off who knows when. I hooked up the Advance Adapter clutch release tonight and it seems to work great. I am able to pull the clutch pedal from below and it is very smooth, just like when I first installed a new clutch cable.

    This leads me to a new theory as to why my cable(s) failed. The cable had rested right above the drivers muffler. I think over time the cable casing melted to the cable and after so long it just became a single unit. It was very difficult to pull the cable out of the casing which supports this theory.

    When this happened the first time, I thought the throw out bearing had binded on the input shaft. I was thinking the same thing this time but not the case and I really didn't want to remove my transmission again for no reason.
     
New Posts