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Bds Lift Question

Discussion in 'Early CJ5 and CJ6 Tech' started by gnardoggie, May 9, 2023.

  1. May 9, 2023
    gnardoggie

    gnardoggie Member

    Washington
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    About to pull the trigger on the 2.5" kit for my 71. Do I need to extend bump stops? Do I also need shims?

    Any insight would be great!

    cheers
     
  2. May 9, 2023
    colojeepguy

    colojeepguy Colorado Springs

    At the foot of...
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    I didn't but it's probably advisable.
    You should check your alignment when done, you may need caster shims.
     
    Rick Whitson likes this.
  3. May 9, 2023
    gnardoggie

    gnardoggie Member

    Washington
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    which bump stops did you use?
     
  4. May 9, 2023
    Sierra Bum

    Sierra Bum Member

    The High Sierra
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    Likewise, I don’t have extended bump stops…and I have the longer BDS rears fitted up front. Flexes pretty well. No issues, but I’ve also got extended / longer shocks. Put it together, do some flex tests and go from there.

    As far as shimming goes, you’ll have to put it together and take measurements. You’ll want your caster at 6-7 degrees positive. Toe-in around 1/8” - 3/32”.

    Lastly some folks have had issues getting the correct U bolts with this kit. All the different ECJ-intermediate axles have different tube diameters. If you have the stock axles (Dana 27 front - and 44 Flanged offset rear) you’ll need 2.25” bolts for the front and 2.75” for the rear IIRC. Measure your tube diameters to verify.
     
    Last edited: May 9, 2023
  5. May 9, 2023
    gnardoggie

    gnardoggie Member

    Washington
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    I've read up on the u-bolt issue, so that's another good call that I'll need the 2.25" front bolts as they seem to be the issue.


    I'm less worried about bumping when flexing as that would be more low-speed. More inclined to worry about FS road holes, etc.
     
    Ol Fogie likes this.
  6. May 9, 2023
    Sierra Bum

    Sierra Bum Member

    The High Sierra
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    Sounds like you’ve got it figured out… but just remember the common ECJ5 tapered Dana 44 has a 2.5” tube diameter. I believe yours (70-71) is like the intermediate 44s: 2 3/4” tube. So just another potential point of confusion.
     
    Ol Fogie, gnardoggie and FinoCJ like this.
  7. May 9, 2023
    gnardoggie

    gnardoggie Member

    Washington
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    I'm hoping BDS has 3-4 early CJ kit packages for a reason, but we will see :)
     
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  8. May 9, 2023
    Dave Deyton

    Dave Deyton Member

    Fuquay-Varina, NC
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    Oct 12, 2003
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    Used the BDS 2" lift kit on my son's TJ. Don't remember using the extended bump stops. Probably 14 years ago.
    It has worked great.
    Took it straight to the alignment shop after install.
    Dave
     
    Sierra Bum likes this.
  9. May 9, 2023
    gnardoggie

    gnardoggie Member

    Washington
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    does anyone know what width shim works? there are some off-the-shelf versions that seem compelling.
     
  10. May 9, 2023
    jeepstar

    jeepstar Well-Known Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Sheboygan
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    I did a 2.5" bds on my 70. I ended up getting 7/16 ubolts due to the ones that came with didn't fit without major drilling to my spring plates.
    I bought 6 or 7 degree caster shims from warrior products. They were 2" wide, springs are 1.75" wide so minor grinding with an angle grinder was needed, no big deal.
    I used the original driveshafts and bu.pstops and have never had an issue. I live the shocks that came with it too.
    I will never by anything but BDS suspension products for any ECJ I own. Light-years better than the rough country I bought.
     
    Last edited: May 10, 2023
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  11. May 9, 2023
    Sierra Bum

    Sierra Bum Member

    The High Sierra
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    ECJ5 and Intermediate springs are 1.75” wide unless someone has changed the springs to something else.
    WFO has nice steel shims. WFO

    It’s a little bit of a pain to to put it together and take it apart again…and folks can guess…but you won’t know the caster for sure until you put it together and measure. Suspension work often takes a bit of trial and error to get things just right.

    Good insight on bolt diameter / tie plates above.
     
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  12. May 9, 2023
    gnardoggie

    gnardoggie Member

    Washington
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    I'd almost rather shoot for "close enough" on the first attempt with a 4 or 5 degree shim and have the jeep mostly driveable than have to redo everything after the fact in case the caster angle is way off and you have to tear everything apart again. Does that logic hold?
     
  13. May 9, 2023
    Sierra Bum

    Sierra Bum Member

    The High Sierra
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    I’m sure plenty of guys have done just that and it turns out fine. You’ll know pretty quick after the first drive.
    Are you also replacing the shackles?…a slightly longer shackle will also reduce caster…tilts the pinion up a little.
     
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  14. May 9, 2023
    gnardoggie

    gnardoggie Member

    Washington
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    I planned on using the factory shackles, but I’m open to opinions. I know that shackle lifts aren’t generally great but if it helps accomplish two things (more lift and caster help) maybe that’s a better option?
     
  15. May 9, 2023
    timsresort

    timsresort Active Member 2023 Sponsor 2022 Sponsor

    South Lake Tahoe CA
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    A slightly longer shackle will let the longer spring travel a little further. And I think you might need rear shims to account for pinion angle, you might get a little DL vibration at speed. I have never needed front shims with a 2-1/2" lift, I think the caster change is minimal.
     
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  16. May 9, 2023
    Sierra Bum

    Sierra Bum Member

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    Yes, like Tim said a little longer would increase articulation. 1/2 -3/4” longer or so. And so 3.25 inches between bolt centers. Stock is 2 3/4” off centers. Any more than an inch over stock length is generally considered too much. Longer shackles are usually “bad” for caster….contributes to negative caster, sometimes requiring a correction. You will get 1/2 the length over stock in lift.

    A nice aftermarket shackle would be stronger. Not sure what’s out there right now… I’m still running the old Con-Fer shackles. Maybe someone will suggest something.

    Edit: For reference, I have about 3.5” in suspension lift and run 6 degree shims for 6 degrees of positive caster.
     
    Last edited: May 9, 2023
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  17. May 9, 2023
    FinoCJ

    FinoCJ 1970 CJ5 Staff Member

    Bozeman, MT
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    A lot of us run a slightly longer shackle to get just a bit more clearance for 33s on the BDS kit....I run 3.25" long shackles (as compared to the 2.75" oem length), and ideally would have probably 3.75" for a total of 1/2 inch additional lift. Yes, the longer shackles will hurt caster, but its pretty minimal - your probably gonna want 5-7 degrees of caster shim anyway, and that will also take care of the longer shackle.

    But since I like to geek on a little trig: the front leaf spring is about 40 inches long, with the rear end fixed on the frame spring hanger pivot. The front end swings a small arc, but we can assume the the increase in shackle length is about the same as the arclength increase - so lets do this for a 1 inch longer shackle....
    The arc length (s) is the 1" extra length of shackle and relates to the radial arm (leaf spring length) and the amount of rotation angle (this is the amount caster angle is changed)....
    s = r*sin(angle)
    angle = arcsin (s/r)
    angle = arcsin ( 1/40)
    angle = 1.4 degrees.....

    so for a 1 inch longer shackle, at max you are looking at a reduction of caster angle of 1.4 degrees....but the geometry of the shackle to the leaf spring will affect whether the additional inch is really along the length of the arc. At a maximum, it will be one inch...this would be when the shackle is perpendicular to the radial spring arm. most of the time, shackle is pointed forward and is not perpendicular to the spring, and thus the spring will move less than and inch along the arc, and the associated caster change will be less.....its probably not a bad quick and dirty approximation to think each additional inch of shackle length will reduce caster by 1 degree.
     
    Last edited: May 9, 2023
  18. May 9, 2023
    vtxtasy

    vtxtasy oldbee 2024 Sponsor 2023 Sponsor

    Tucson, AZ
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    Your Purple thread says you have a Dana 20 transfer-case. Is your rear pumpkin centered in the axle? What front end do you have...Dana 27 or 30?
    If the rear is centered there is a good chance you will get the correct though 1/2" u-bolts for the rear. If the front is a D-27, you might as well order
    the Rancho RS714 as the u-bolts that come with the kit will be 1/4" too large and BDS does not have the correct bolts. These are also 1/2" diameter
    and will require enlarging the holes. A die grinder works well for this and you want to maintain the inside or spring side of the hole if using the stock
    spring plates. WFO Concepts makes 1-3/4" shims in 2,4,6, and 8 degrees. If using the stock length shackle, I would go with 4 degree just cause. If you
    do have a centered pumpkin rear and a Dana 20, you will likely need shims in the back as Tim said. This will also help with the nose down effect BDS
    springs have. They need about 1" more arch in the front springs. The Fox shocks are nice and can be mounted with the body of the shock up to give
    more clearance at the bottom. Stock length shackles are 2-3/4" from the center of the holes. I would not go more than 1" longer for 1/2" of lift. The
    spring center pins are 3/8" and the shims will need to be drilled out. The centering bolts will be close on the length with shims. All I got...Good luck.
    Edit: Even with 5" bump stops, I doubt you will be close to hitting on them.
     
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  19. May 9, 2023
    Fireball

    Fireball Well-Known Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Pullman, WA
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    I put BDS springs on my '71 a couple years ago. The bolts in the kit I ordered were correct for the flanged D44 rear and D27 front.

    I did 6 degree caster shims while I was at it because it can't hurt. I didn't like how the front sat lower than the rear, so I made 1" longer front shackles and used the stock rears. Some of my front sitting lower is due to the caster shims, some is due to BDS.

    Front shackles:
    [​IMG]

    Shackles and caster shims installed:
    [​IMG]

    Final ride with longer front shackles and 32 inch tires:
    [​IMG]

    I put XJ Cherokee bump stops in both ends. You can slot the holes in them and they will literally bolt on. The fronts help keep the wheels out of the fender enough to turn at full flex. The rears never touch even with the longer bump stop.

    XJ bump stop installed:
    [​IMG]

    Flexed out onto the front XJ bump stops:
    [​IMG]

    [​IMG]
     
  20. May 9, 2023
    Sierra Bum

    Sierra Bum Member

    The High Sierra
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    Right on. I never get tired of seeing your Jeep on that landscape. Jeeps, actually.
     
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