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F head burning pistons

Discussion in 'Early CJ5 and CJ6 Tech' started by farmallh, Jun 25, 2004.

  1. Jun 25, 2004
    farmallh

    farmallh New Member

    Kittanning. PA
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    I am rebuilding a 1957 CJ 5. The engine has been completely redone but has burned the #3 and #4 piston shortly after starting. We replaced the pistons and rings and water pump, and had the same problem again. The moter ran fine at idle but as soon as we tried to drive it in 3rd gear it overheated and shut down. The machine shop thinks it is because the distributer was not advancing. The distributer was about the only part not replaced. Has anyone run into this problem or have any suggestons. The motor was completely stripped, tanked bored and rebuilt with new parts.
     
  2. Jun 25, 2004
    BlueFlu

    BlueFlu past owner of some ecj5's

    Hermitage, TN
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    I would have said timing also.
    I've burned a few VW drag race motors that way.
    Any labor knock?
     
  3. Jun 25, 2004
    blevisay

    blevisay Oh Noooooooooooooooo! Staff Member

    Portland Tn.
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    They infamous for retaining an airpocket...........
     
  4. Jun 25, 2004
    blevisay

    blevisay Oh Noooooooooooooooo! Staff Member

    Portland Tn.
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  5. Jun 25, 2004
    farmallh

    farmallh New Member

    Kittanning. PA
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    Thanks for the info on cooling. They have check and added the bypass and are confident we are getting circulation.

    Jerry, what do you mean by labor knock?
     
  6. Jun 25, 2004
    blevisay

    blevisay Oh Noooooooooooooooo! Staff Member

    Portland Tn.
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    Sure you are "burping" the system???????

    Also what are you setting the timing at?
     
  7. Jun 25, 2004
    BlueFlu

    BlueFlu past owner of some ecj5's

    Hermitage, TN
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    Labor knock is called pinging some places.
     
  8. Jun 25, 2004
    Patrick

    Patrick Super Moderator Staff Member

    Los Alamos, NM
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    Huh, I've never heard the term labor knock.
     
  9. Jun 25, 2004
    blevisay

    blevisay Oh Noooooooooooooooo! Staff Member

    Portland Tn.
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    Been thinking.....even if it wasn't advancing.......how would this burn pistons......?????
     
  10. Jun 25, 2004
    BlueFlu

    BlueFlu past owner of some ecj5's

    Hermitage, TN
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    Dumping fuel spark late.
    Just a thought. What part of the piston is cooked?
    I've burned holes in the tops near the side in race engines from to much timing.
     
  11. Jun 25, 2004
    Mcruff

    Mcruff Earlycj5 Machinist

    Albertville, AL
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    To much advance will burn pistons but I have never seen a motor that would burn pistons from not advancing, to much advance will also induce heat into the cylinders and if advanced to far it will induce alot of heat!!!
     
  12. Jun 25, 2004
    BlueFlu

    BlueFlu past owner of some ecj5's

    Hermitage, TN
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    Thats how mine burned WAY to much advance trying to run quicker ETs.
    Thats why I wondered about labor knock. Maybe cracking instead of melting.
     
  13. Jun 25, 2004
    farmallh

    farmallh New Member

    Kittanning. PA
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    Thank you for continuing the discussion. I will talk with the machine shop to find out about the timing setting. I do not belive we had any pinning at idle. not sure about when running at speed on the road. Too much other noise to notice. The weights in the distributer were rusted but moving. One of the springs was stretched. I do not know if this would cause to much advance or too little at higher rpms. The pistons melted on the sides and smeared across the rings. It was just the back 2 so I wonder if it is a combination of the cooling problems that have been corrected and a bad distributer. I bought a new distributer and it is being installed as we talk.
     
  14. Jun 25, 2004
    Glenn

    Glenn Kinda grumpy old man Staff Member

    Apopka, Fl
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    :? Same here, always heard too advanced = too hot. Never the other way. You're saying this happens quite rapidly, weird. By burning the pistons you mean literally burned a hole in the top of them? Got hot and shut down, as in locked up? You replied the pistons melted, sure it's not an oiling problem? Wouldn't think that would make the pistons melted though, seems like it would scar the cylinders first. Hmmmmm.
     
  15. Jun 25, 2004
    farmallh

    farmallh New Member

    Kittanning. PA
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    Not sure about anything at this point! top was not burned just sides seemed to be melted. Engine just shut down but did not lock up.
     
  16. Jun 25, 2004
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    From FSM " Assemble piston to connecting rod with the piston skirt T-slot on the opposite side from the oil spray hole in the bearing end of the connecting rod"
    In other words, when installed properly, the conn rod oil spray hole will be away from the camshaft; the skirt T-slot will be facing the camshaft

    From FSM: "When the rods are installed, the offset in the rod is placed away from the nearest main bearing. The oil spray hole should be on the follow side or away from the camshaft, toward the right side of the vehicle. Because of the offset and oil spray hole, #1 and #2 or #3 and #4 connecting rods cannot be interchanged, for if they are reversed, the oil spray hole will be on the wrong side. #1 and #3 and #2 and #4 can be interchanged."

    Got access to a factory service manual?
    might be worth looking into, if not already done
    sounds like lubrication problem to me, to happen so suddenly
    my o.2 worth
     
  17. Jun 25, 2004
    BlueFlu

    BlueFlu past owner of some ecj5's

    Hermitage, TN
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    Thats letting it advance to much.
    Is it on the side near the top or the skirt?
    You would only have labor knock under load, not at idle.
    Be sure you have the bore checked also you could have scored the cylinder.
     
  18. Jun 25, 2004
    Glenn

    Glenn Kinda grumpy old man Staff Member

    Apopka, Fl
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    I always thought labor knock was when a woman in labor wanted to knock the sh#@ out of the guy who knocked her up. :D
     
  19. Jun 25, 2004
    BlueFlu

    BlueFlu past owner of some ecj5's

    Hermitage, TN
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    That comes under heavy load. :D Man I'm glad my wife is asleep. :rofl: I'd just got punched. :shock: :rofl: :oops: :cry:
     
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