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New Repli-Tub, how have others mounted the air cleaner?

Discussion in 'Builds and Fabricators Forum' started by Stout, Jul 26, 2011.

  1. Stout

    Stout Member

    It just occurred to me that the firewall on my new Repli-Tub is shaped differently than the original. The oil bath air cleaner canister is designed to fit in the straight contour of the original firewall, but the new firewall has an offset indentation. I know others have encountered this problem but how have you overcome it? I don't want to do anything that would take away from the original appearance (such as relocating the air cleaner or using an aftermarket one) and I definitely don't want to cut up the firewall.

    The original firewall:
    [​IMG]

    The new firewall:
    [​IMG]
     
  2. 4XFool

    4XFool 60 Willys CJ5

    I used the BFH method. The problem I ran into was the steel folded over in a bad place and I ended up having to cut and weld some. And of course the support rod bracket they weld in was in the way. I caught mine before paint. Here's the after.

    [​IMG]
     
  3. Stout

    Stout Member

    Thanks, Greg. I really wish I had caught it before paint but I may have no other choice but to cut it and repaint. Did you weld in support brackets on the back side or just bolt it to the firewall directly? The original body had support brackets but I'm wondering if it is really necessary.
     
  4. Patrick

    Patrick Super Moderator Staff Member

    I'd just fab a mounting plate out of 1/8". Paint it black and bolt it up.
     
  5. Stout

    Stout Member

    Well, after fretting over it for a while, I decided to start cutting. I got a little better at tack welding as I went but I still need to improve my welding skills. I cut out the offending contour and welded in a new piece of sheet metal that I bent more closely to the original, although it will still be curved at the top whereas the original was straight all the way up. Thanks to 4xFool for the pictures, my contour will match his.

    [​IMG]

    [​IMG]

    [​IMG]
     
  6. 4XFool

    4XFool 60 Willys CJ5

    I just used nuts and bolts in the hopes that I wouldn't be taking it on and off very often. Having a plate or something on the inside would have been nice though.
     
  7. Stout

    Stout Member

    I finally finished the firewall modification for the air cleaner, it isn’t perfect but once the air cleaner is installed it will look great. I also made the cutouts for the heater.
    [​IMG]

    [​IMG]

    [​IMG]