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Anyone had this Suprise?

Discussion in 'Early CJ5 and CJ6 Tech' started by greencj5, May 15, 2005.

  1. May 15, 2005
    greencj5

    greencj5 Member

    So. California 91016
    Joined:
    Nov 14, 2004
    Messages:
    165
    I have finally completed my D18 twin stick conversion / rebuild. I used the case from my '69 parts jeep to rebuild so I could keep driving the '70 'til I was ready to swap in the rebuilt t-case. The rebuild was easy enough after buying a few tools i.e. bench grinder, dial indicator & magnetic stand ( Habror Frieght), 12 ton press (ebay), various pullers -always can use this stuff. Found the synchro ring in the warn overdirve in three clean pieces so I'm waiting for one from Herm. The finished case looks something like this:
    [​IMG]

    So today I go to drop out the t-case from the '70. When I got it out I found this at the back of my t-14:

    [​IMG]

    Some of my balls are missing :shock: I don't know if they are in the t-case ( quick visual - didn't see them). I don't think they are in the tranny because I don't think they can get past the gear in the back of the case. All teeth from what I can see in the trans and intermediate gear are there. Surely one of those ball bearings would do some damage.

    Anyone ever found this and/or have any ideas where they could have gone? Can I just swap that bearing out with the one in the ''69 t-14 by sliding it off the output shaft? I would just swap the trans out but there is some rust inside the '69 trans and I found a crack on one ear that bolts the trans to t-case. IMO this trans needs a rebuild . What do you think? Hope I did the pics right.
     
  2. May 15, 2005
    66cj5

    66cj5 Jeep with no name

    NorthWest Indiana
    Joined:
    Sep 10, 2003
    Messages:
    2,084
    wouldn't waste the time swapping bearings, get a quality new bearing.
     
  3. May 15, 2005
    BDL67

    BDL67 Brad79

    Jackman Maine
    Joined:
    Nov 25, 2004
    Messages:
    68
    did you check if the balls fell into the transfer you took off. I don't know how it would go into the tranny
     
  4. May 16, 2005
    Jim Wiseman

    Jim Wiseman New Member

    Palo Alto, CA
    Joined:
    Dec 3, 2002
    Messages:
    36
    Looks like you've lost the ball cage which usually holds the balls equally spaced. My cage went away... gears ground 'em up into fine metal dust in the oil. Rebuild time.
     
  5. May 16, 2005
    Hill

    Hill Member

    Colorado
    Joined:
    Mar 7, 2004
    Messages:
    142
    That is one nice table to set the thing on! I have never lost the marbles out of the tranny. I bet you find them down in the soup. Use a magnet.
    Good luck!
    -Hill
     
  6. May 16, 2005
    tinker

    tinker GNGPN

    winnipeg,manitoba...
    Joined:
    Feb 17, 2005
    Messages:
    158
    I agree the cage is gone, pretty hard for the balls to get out looks like you got it just in time.
     
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