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If It Ain't One Thing, It's Another.

Discussion in 'Early CJ5 and CJ6 Tech' started by Cole King, Apr 10, 2023.

  1. Apr 13, 2023
    PeteL

    PeteL If it wasn't for physics, and law enforcement... 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Hills of NH
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  2. Apr 14, 2023
    Cole King

    Cole King Mechanical know-nothing

    Shelburn, IN
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    Mar 28, 2023
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    Okay, another question for y'all. The fellow that has the Dana 25 for $100 says it is from a 1950, he hasn't inspected it, and it needs lug studs. He also says he has a Dana27 out of a 1963 for $150, "the gears are in good shape."
    What is the difference between the 25 and the 27? I asked him and he said "Axle shaft U joints and ring gear diameter. Same width, same hubs. Same spring width as the 25, same diff location as the 25 also."
    Will the 27 work in my jeep? What would I need to change to make it fit?
     
  3. Apr 14, 2023
    Shopteach

    Shopteach New Member

    Berryton, KS
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    Jul 12, 2020
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    I don't remember ever seeing the nut coming off the pinion shaft before.
     
  4. Apr 14, 2023
    duffer

    duffer Rodent Power

    Bozeman, MT
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    If the D27 is from a 63 and original, it's going to have 4.27 gears. You need to verify what your present gearing is. The tooth count is likely stamped on the edge of your destroyed ring gear. The 50 D25 will likely have 5.38's and will bolt in. That said, I'd be very surprised if it didn't need a bunch of work, is going to have Bendix or Rezzapa axle shafts and different bushings in the spindles to go with those shafts. You present axle no doubt has Spicer shafts which I consider a bit stronger. You will have to come up with a different yoke for the D27 also.

    If it wasn't for the gearing, the D27 would be the better axle. Tough call on that selection. I think I would maintain the search a bit longer.
     
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  5. Apr 14, 2023
    Cole King

    Cole King Mechanical know-nothing

    Shelburn, IN
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    They guy says the 27 is 5:38. Is that even possible?
    I will try to look into whether or not the tooth count is on the ring gear when I get home from work.
     
  6. Apr 14, 2023
    Cole King

    Cole King Mechanical know-nothing

    Shelburn, IN
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    He says he will throw in a front drive shaft.
     
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  7. Apr 14, 2023
    givemethewillys

    givemethewillys Been here since sparky ran it. 2022 Sponsor

    New Kent, VA
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    I'd snag it as long as you are able to confirm that the gearing is correct. It won't be the first or the last time someone thinks they have one thing and turns out it's something else
     
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  8. Apr 14, 2023
    Cole King

    Cole King Mechanical know-nothing

    Shelburn, IN
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    If I buy both, is there a chance of me making my money back on the one that doesnt work?
     
  9. Apr 14, 2023
    SIDSCJ

    SIDSCJ Jeep addict

    14th State
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    Jun 25, 2004
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    Mayyyyyybe. But don't count on it.
    Better to find out what you have, and buy only what you need.
     
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  10. Apr 14, 2023
    Cole King

    Cole King Mechanical know-nothing

    Shelburn, IN
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    Okay guys, ring gear says "6 24 65 DANA 31390 M8R44 41-11 D" what does that mean?
     
    Last edited: Apr 14, 2023
  11. Apr 14, 2023
    Cole King

    Cole King Mechanical know-nothing

    Shelburn, IN
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    It says "6 24 65 DANA 31390 M8R44 41-11D"
     
  12. Apr 14, 2023
    Walt Couch

    Walt Couch sidehill Cordele, Ga. 2024 Sponsor 2023 Sponsor 2022 Sponsor

    cordele, Ga.
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    3.73 ratio from what I see.
     
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  13. Apr 14, 2023
    duffer

    duffer Rodent Power

    Bozeman, MT
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    If I interpret that correctly, those are 3.73:1 gears, made June 24, 1965. Those would be typical gears for a 65 V6 CJ and, more importantly, D27 gears. Does the front cover have a vent in it or is the vent from the top of the housing? You should also check the webs on the cast portion of the axle housing. The "25" or "27" will be cast on there.
     
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  14. Apr 14, 2023
    Cole King

    Cole King Mechanical know-nothing

    Shelburn, IN
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    Vent is on the front cover, and the housing is stamped 25.
     
    Last edited: Apr 15, 2023
  15. Apr 14, 2023
    Glenn

    Glenn Kinda grumpy old man Staff Member

    Apopka, Fl
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    So now you know what happened to your front differential. Next thing you should do is check the rear differential to see if it's any good.
     
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  16. Apr 14, 2023
    Cole King

    Cole King Mechanical know-nothing

    Shelburn, IN
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    I'm just raising more questions than answers. How did my 25 wind up with 3:73 gears? What do I need to fix it? Do I need an axle with 3:73 gears, or 5:38? Do I need to change my whole drive train? Rear axle too?
     
  17. Apr 14, 2023
    Glenn

    Glenn Kinda grumpy old man Staff Member

    Apopka, Fl
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    Your guess is as good as mine about your 25 and the gear ratio. That's why finding out the condition of your rear axle should be your next step...and of course see what the gear ratio is.
     
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  18. Apr 14, 2023
    skipilot

    skipilot Member

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    Yup, you seem to have a classic case of mix and match Jeep. The next step is definitely to verify what you have in back. On the bright side, this is going to be an excellent learning experience.

    Tim
     
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  19. Apr 14, 2023
    Cj5dale

    Cj5dale Member 2023 Sponsor 2022 Sponsor

    Knoxville, Tn
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    Learning can be hard. Been there. Still doing that Haven’t gotten the tshirt yet :cry:
     
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  20. Apr 15, 2023
    Fireball

    Fireball Well-Known Member 2024 Sponsor 2023 Sponsor 2022 Sponsor

    Pullman, WA
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    A Dana 25 front cover will fit on a 27. You really need to look at the cast number on the housing, not stamped number on the cover.

    Here's an example of the cast number to the lower right of the cover from ebay:
    [​IMG]
     
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