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Very odd headlight problem

Discussion in 'Early CJ5 and CJ6 Tech' started by Project71-5, Sep 12, 2005.

  1. Project71-5

    Project71-5 BACON

    So the other day my headlights suddenly quit working. So I start messing with the switch (GM type from EZ Wiring) and find some loose connectors. I fix them but to no avail, so I order up a new switch.

    Switch comes today so I put it in, nope they still don't work. I replaced the cicuit breaker on the fuse block and that wasn't it either. I then get out the multi meter and start testing things. Heres what I have:

    12V at the junction block on the fenderwell and at both headlight plugs. Now heres the weird part. If I plug a headlight back in the voltage at the junction block goes to 0. It does this for either headlight. Circuit breaker isn't triped because the dash lights still work. Anyone have any idears?
     
  2. jpflat2a

    jpflat2a what's that noise?

    bad ground
     
  3. jpflat2a

    jpflat2a what's that noise?

    or dimmer switch
    check the ground wires; the 3 prong connector at the headlight bulb, one of those is a ground...on each headlight
     
  4. BlueFlu

    BlueFlu past owner of some ecj5's

    Mine was the dimmer Joe.
    But check your ground 1st.
     
  5. jpflat2a

    jpflat2a what's that noise?

    in a very rare case, a voltage surge could take out both headlights

    it happend to me...
     
  6. BlueFlu

    BlueFlu past owner of some ecj5's

    Both high and low?
     
  7. jpflat2a

    jpflat2a what's that noise?

    no just the low
     
  8. blevisay

    blevisay Oh Noooooooooooooooo! Staff Member


    X2
     
  9. Project71-5

    Project71-5 BACON

    Just checked the grounds on the headlight plugs. I've got them going directly to the headlight buckets and the connections are solid. The headlight I'm using to test the system works because I hooked it up directly to the battery.

    Should I be looking for a bad ground elsewhere? Maybe the switch? Kinds confused on how a bad ground on the switch would still allow 12V when not under load.
     
  10. blevisay

    blevisay Oh Noooooooooooooooo! Staff Member

    put the meter test leads where the headloght plugs in and put one to a "good" ground and see if you have 12v
     
  11. Project71-5

    Project71-5 BACON

    Well I shouldn't even post my findings because I'm so embarrassed but heres what I found.

    A dimmer switch with rusted connections. A little cleaning and the lights work :oops: When I read a bad dimmer in the posts above I was thinking of a dimmer for the interior lights. That is all and is my last tech post for a while :oops: :rofl:
     
  12. Rondog

    Rondog just hangin' out

    Hey, don't be embarassed, at least you found it! You could look for days before you found that.
     
  13. blevisay

    blevisay Oh Noooooooooooooooo! Staff Member



    Take a ride to Hyde Park and sit in the bar with a Cigar.......... R)
     
  14. blevisay

    blevisay Oh Noooooooooooooooo! Staff Member

  15. Project71-5

    Project71-5 BACON

    I can't find my power tie... :D
     
  16. blevisay

    blevisay Oh Noooooooooooooooo! Staff Member

    R) R) R) R)
     
  17. Warloch

    Warloch Did you say Flattie??? Staff Member

    Joe - point of order - If you do a bone head thing and feel :oops: about it, Drink at least 2 :stout: and blame the beer...

    Works for me :p
     
  18. Roboter

    Roboter Klaatu Barada Jeepto

    Didn't Cliff and Norm say beer makes you smart? :D
     
  19. BlueFlu

    BlueFlu past owner of some ecj5's

    Think Joe needs to join Dennis in the corner. R)
     
  20. gscj5

    gscj5 H2 Recovery Team

    Sometimes we can't find the forest for the trees. :) Don't worry we all have been there.