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axle swap

Discussion in 'Early CJ5 and CJ6 Tech' started by wyrenuts, Sep 25, 2007.

  1. Sep 25, 2007
    wyrenuts

    wyrenuts New Member

    Perrysburg Ohio
    Joined:
    Sep 15, 2007
    Messages:
    28
    I have a 56 willys cj5 with stock axles. I would like to replace them with a set of 1978 cj5 axles. I know the front axle should be a direct swap. The rear axle's spring attachment is wider than the 56. What do I need to do to mount the rear axle? Thaks Doug
     
  2. Sep 25, 2007
    mb82

    mb82 I feel great!

    Charlottesville Va
    Joined:
    Mar 17, 2003
    Messages:
    2,706
    Why replace the rear axle? First off the Dana 18 is offset so the centered rear from the 78 won't match up. Secondly the Dana 44 is a very strong axle and the 78 should have a model 20 in it which is about the same strength of a Dana 44.
     
  3. Sep 25, 2007
    sparky

    sparky Sandgroper Staff Member Founder

    Perth, WA
    Joined:
    Sep 20, 2002
    Messages:
    9,221
    Swap in the D30 keep the 44 IMO, unless you're doing something with a D20 or 300 transfer case.
     
  4. Sep 26, 2007
    Posimoto

    Posimoto Hopeless JEEP Addict

    Minden, Nevada
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    Aug 7, 2003
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    Most definitely!;)
     
  5. Sep 26, 2007
    CJ-X

    CJ-X Member

    Ohio
    Joined:
    Aug 6, 2006
    Messages:
    816
    If you do have a reason to swap your rear axle, all you have to do is move the pearches to the right spot. Grind off the old and make the new spring perches out of square tubing.
     
  6. Sep 26, 2007
    JeepTherapy

    JeepTherapy Sponsor

    Negaunee, Michigan
    Joined:
    Jun 29, 2006
    Messages:
    695
    Or you can order spring perches from any number of places and they are relatively inexpensive. Many people just install the axle on the new perches and then with the axle temporarily installed in place tack weld them to the axle. Then remove the axle again and finish weld them. You can use the old perches as reference points.
     
  7. Sep 26, 2007
    Posimoto

    Posimoto Hopeless JEEP Addict

    Minden, Nevada
    Joined:
    Aug 7, 2003
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    And.....if you are keeping the D18 Tcase, you'll need a double CV jointed driveshaft for the rear to help mitigate all the vibration you're going to get from running a centered diff with an offset Tcase. Also, I've never heard anything too complimentary about the AMC 20. ;(
     
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