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My new project

Discussion in 'Builds and Fabricators Forum' started by johnsotd, Dec 7, 2008.

  1. johnsotd

    johnsotd Member

    I'm about to begin another adventure---money and/or wife permitting.
    1960 CJ5 134 F-head, T-90, D-18. Believe it or not with a new carb, coil and fuel pump it started and ran smoothly, even at idle. I don't know know how long it sat out behind the PO's house but I bought it from the wife for $400.00. I think the husband died several years earlier and the last registration was 1980.
    The radiator was full, TC oil was good, there was some evidence of water in the trans. but it looks fixable.
    No brakes, of course, but it has a Koenig PTO winch and a Koenig full metal top that I may do away with.
    There is also some sort of vacume assist setup for the brakes.
    My thoughts are to go back stock because of parts I have on hand.
    Any suggestions before I start or during the process are appreciated.
    Tommy
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  2. Joe 69cj5

    Joe 69cj5 Going into Retirement

    Nice Starting point.
    Take Lot of Pic's and bag everything and lable the bolts as you pull it apart it helps a bunch when you go to put it back together you will know the bolt size even if your replacing. The parts that your replacing keep it in tell you have the new one in hand and are ready to replace it.
    :beer:
     
  3. johnsotd

    johnsotd Member

    Here is the first piece of the puzzle.
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  4. johnsotd

    johnsotd Member

    Moving forward----slowly

    I've got my rotisserie essentially complete. I have reworked the tool box and the tailgate. I have taken the front cap off and plan to pull the tub next.
    Tommy

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  5. double R

    double R Member

    That windshield repair looked like it never happened....nice!

    Repairing my windshield also and I might just have to splice the heater vent area with new sheet metal like yours...
     
  6. Dbarker

    Dbarker KE5MOF

    Looks like a good start. youve got a long road ahead of you, but it appears you wont have any trouble fixing the damage.

    kep posting pics, and good luck!
     
  7. johnsotd

    johnsotd Member

    A couple of steps forward and one back.
    A little progress this week.

    I took the Hydrovac apart and am waiting on a repair kit
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    Finally lifted the body from the chassis
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    A rolling chassis
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    The tub is now on the rotisserie
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    I started repair of the steering wheel
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  8. kf_chris

    kf_chris Weary traveler!

    great project, looks like you're making some progress. keep up the good work!
     
  9. 2manytoys

    2manytoys Member

    Did you use JB weld to fix the wheel? Mine has those cracks also and I need to do that. Project looks great!
     
  10. Kman

    Kman Member

    This is a cool build. Any more updated pics?
     
  11. groomer_guy

    groomer_guy Member

    good work sofar. Keep us posted with lots of pictures.
     
  12. johnsotd

    johnsotd Member

    Projects within the project.
    I am using J-B Weld on the steeringwheel.

    Cleaned and refurbished the heater.

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    The Hydrovac has been rebuilt.

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    The PTO winch required a trip to the machine shop to get the shaft straightened.

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  13. spud

    spud Nope..it's not finished!

    Very nice job so far. Keep it up......

    Where are you located??? I could take that hard top off your hands if you decide to let it go!!
     
  14. Kman

    Kman Member

    Super job!!
     
  15. jayhawkclint

    jayhawkclint ΜΟΛΩΝ ΛΑΒΕ

    Dang. Are you a metal bender by trade? That is some nice work right there!
     
  16. johnsotd

    johnsotd Member

    I started on the tub today and the same question kept coming to mind---"HOW DO THESE THINGS NOT JUST FALL APART" ???

    Hat channel
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    The floor
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    The floor is out. What to keep-what to scrap?
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    By the way, scraping undercoating is UNfun.
     
  17. BenFoley

    BenFoley Member

    What did yo udo to fix your toolbox? I need to do the same thing.

    Thanks,
    :v6:
    BenF
     
  18. johnsotd

    johnsotd Member

    Ben,
    I drilled out the spot welds with a 3/8 bit, cut out the rusted areas, welded in new pieces, and finished.

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  19. johnsotd

    johnsotd Member

    I finally got around to cutting the floor panels and had a metal fabricating company bend me some 16ga. hat channel. Six feet of the wide and ten feet of the narrow for $35.00.

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    First side panel patch
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    Hat channel
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  20. Lifesgoodhere

    Lifesgoodhere Like 6 Jeeps isn't enough

    I like the method you used to get the tub off. I usually use our tractor, but if I could make something like you have I could just lift it straight up and not damage tubs further.

    Nice work so far too.