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T20 Transfer Case Issue In My '68

Discussion in 'Early CJ5 and CJ6 Tech' started by dauntless_powered's_dad, Apr 13, 2020.

  1. FinoCJ

    FinoCJ 1970 CJ5 Staff Member

    We need pics....please....otherwise we are all just guessing...
     
  2. So.....here's what I've got.....

    How would you all approach diagnosing what's going on?? Thanks! 68-1.jpg 68-4.jpg
     

    Attached Files:

    Last edited: Apr 14, 2020
    FinoCJ likes this.
  3. ITLKSEZ

    ITLKSEZ Hope for the best, prepare for the worst

    Remove your shifter boot. See if that (or the floor) might be interfering with the shifter’s throw.
     
    masscj2a and colojeepguy like this.
  4. timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Get rid of that big grenade/knob. The smaller original knob will touch the toolbox to go into 4WD low.

    It's a Dana 20 with a centered rear axle. Both the rear axle and the transfer case were changed.

    I'd tidy up those brake lines.
     
  5. (y) Thanks, Dave
     
  6. yup, I saw those brake lines when I was under there......does that shift linkage look correct? That rear end is definitely some kind of locker....oh, and those spring packs ride like a buckboard ;-) Thanks, Dave
     
  7. FinoCJ

    FinoCJ 1970 CJ5 Staff Member

    Is there any chance its a D20 with a U or reverse J shift pattern - i am thinking some Jeepsters came with that?
     
  8. timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Nope, that's a CJ shifter, ca 1972-1973.

    You have not shown us the linkage. The picture shows the handle, not the linkage. Stuff on the other side is for the clutch - nothing to do with the transfer case. The linkage is underneath the floor, connected to the handle.

    The big knob may be keeping the handle from going far enough back, or you may not be trying hard enough to move the handle back. The handle goes waaaaay back, till the knob hits the floor. That big grenade/knob is definitely in the way of complete handle action.
     
    Last edited: Apr 14, 2020
  9. BINGO!!!!!! the way he installed the shifter boot didn't allow the lever to stay engaged. Problem solved Thanks all for the great help!! Dave