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Dutch's (Unfinished) Cage Pics

Discussion in 'Early CJ5 and CJ6 Tech' started by Boyink, Jan 1, 2005.

  1. Jan 2, 2005
    Boyink

    Boyink Super Moderator Staff Member

    Tulsa, OK
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    Everything is just tacked together -- mainly because I want to sit in it after he does the seat mounts. Seating position is really picky for me - between moving the front seats back and lower (for forward visibility), and the back seat forward and probably a bit higher, I want to sit in it before final welding is done and make sure it's comfortable.

    And yes, I expect to be able to sit semi-comfortably in the rear seat. My hope is that I'll be riding back there someday with the kids up front driving...;)
     
  2. Jan 2, 2005
    jpflat2a

    jpflat2a what's that noise?

    Hermosa, SD
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    Mike it looks good!
    I say weld her up !!
     
  3. Jan 2, 2005
    zed

    zed Iowa- Gateway to Nebraska

    central iowa
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    looks really great! i'd be interested in seeing how you install the tj belts since i have to upgrade my belts anyway.

    are you going to attach the cage to the frame?
     
  4. Jan 2, 2005
    Boyink

    Boyink Super Moderator Staff Member

    Tulsa, OK
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    No.

    I'm not convinced that's a good idea on these old Jeeps unless you've also got a fully boxed frame. Since the frames were designed to flex, I'd expect frame cracks from around where the cage tie in was done - moreso on this longer CJ6.

    Since the seat and seat belt mounts will all be incorporated into the cage in the worse case of cage and body seperation we should stay strapped into the cage.
     
  5. Jan 2, 2005
    Hippo393

    Hippo393 Jeepless

    Charlotte, NC
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    Looking good! I did notice that there was some air in between the decending hoop and the cross-bar in the rear-right. It'd make a nice home for yellow-jackets building a comfy nest in the cross-bar if the top's left down for any length of time. :D
    EDIT: I read that it wasn't welded up yet. Just be sure it's all closed up so our buzzing friends (enemies) don't find it. btdt. :D
     
  6. Jan 2, 2005
    66cj5

    66cj5 Jeep with no name

    NorthWest Indiana
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    ya yellow jackets are fond of jeeps (go figure) and they don't like to trail ride. ;)
     
  7. Jan 2, 2005
    BlueFlu

    BlueFlu past owner of some ecj5's

    Hermitage, TN
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    It looks good and you can mount the Hi Lift behind the bar out back. That is where I mount mine it the YJ.
    May look better with a bar like in the pic you posted like this / for the back. May add some safty for the back passengers as well.
     
  8. Jan 2, 2005
    zed

    zed Iowa- Gateway to Nebraska

    central iowa
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    745

    never thought of that....! makes good sense. thanks.
     
  9. Jan 3, 2005
    JohnyJeep

    JohnyJeep BLOWING A XING NEAR U@2AM

    Beautiful Cody WY
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    Looks really good. Makes me wanna redo my cage as the main hoop is a little on the low side for my taste. My head is below the top, but if I were upside down it wouldn't be :shock:
    IMHO the position of the rear hoop seems right on. I did mine like that too, so I could fold down the soft top hoops without having to remove them.
     
  10. Jan 3, 2005
    Boyink

    Boyink Super Moderator Staff Member

    Tulsa, OK
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    The rear diagonal bar was in my spec...but the fabricator knows I don't want a rolling jungle gym and thought the diagonal kinda tipped the scale in that direction.

    He'll still add them if I want them, but wants to wait for everything else to be done first. He thought with all the seat tie-ins etc. it wouldn't really be needed for strength, and I like the idea of keeping some visibility out the side windows.

    We're not sure yet if the seat belts will be long enough to mount on the rear down tubes and still be long enough, so that diagonal might end up being needed for belt mounts anyway.

    There will also be two more overhead spreaders added yet.

    Thanks for the comments guys...I still want to verify that I'll be able to sit in the back seat and not hit my head on anything...if that's the case then we're good to go.

    John - keep in mind that I can go about 2" higher with the main hoop since the softop is that much higher on a 6. That's why I had you measure yours that one day...
     
  11. Jan 3, 2005
    nickmil

    nickmil In mothballs.

    Happy Valley, OR
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    Looks great. You've obviously give this a lot of thought. The only thing I'd recommend is to go with larger plates on the fender wells. During a rollover those could crush down the fenderwells or punch through the sheet metal and the the cage could potentially come down and pin someone in. With the larger plates the load will be distributed over the whole fender well and less likely to happen. It's not quite so critical in the floor board areas as these have much more support in them.
    That cage has given me ideas for the one I'm planning in my '6. Nickmil.
     
  12. Jan 3, 2005
    Boyink

    Boyink Super Moderator Staff Member

    Tulsa, OK
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    Thanks Nick...

    On the floor plates...one of the things that isn't done yet is the tubing that will come over the fenderwells and run side to side, parallel to the floor for the back seat to be mounted to.

    I'm wondering if those tubes will effectively act as large fenderwell plates during a rollover -- in other words for the cage to poke through the body those whole tubes would have to go through...

    Or am I all wet?
     
  13. Jan 3, 2005
    nickmil

    nickmil In mothballs.

    Happy Valley, OR
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    Yup, they would. Only problem is the cage should still come down to a point where the tubes hit the floor. It would protect the occupants fine but the damage would be done to the fenderwells by that time. Better to protect the occupants, but if you can save both.........
    Another option may be to run a short leg off of the horizontal tubes the rear seat is mounted to down to a plate on the floor and bolt that through the body as well. That would add more rigidity to the cage in the seat mount as well. Nickmil.
     
  14. Jan 8, 2005
    Boyink

    Boyink Super Moderator Staff Member

    Tulsa, OK
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    Just back from visiting the cage in person, and I'm feeling better about it. Turns out the "short" design is going to work great for the rear seat belts, as the rear down tubes will be a perfect spot for the seat belts to mount. If the cage went all the way back I think the belts would be too short, and an additional tube would have been needed.

    Good thing I went and did the test-sit, as all seat locations had to move back. Front seats are going to be a good couple inches lower than they were originally, between that and adding an intermediate w/s I should have the same forward visibility as Billy...;) Angle on the pedals still felt good too. (Wondering if Billy is going to have the opposite problem in this Jeep when done that I had in Animal...;)

    The rear upper side to side bar will get slightly redone, adding some small bends at each end to push it higher/out. This will add some headroom (if I sat in the rear seat and really leaned my head back it would touch) and also let the spreaders run parallel to the side bars.

    Toolbox lid might need to hinge the other way or just pull out for access, no big deal.

    He also had the smaller floor plates on top in the pic...so he'll mount the larger ones on top instead (about 3/4" larger all round..)
     
  15. Jan 8, 2005
    Patrick

    Patrick Super Moderator Staff Member

    Los Alamos, NM
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    Good deal. When is it supposed to be finished?
     
  16. Jan 8, 2005
    Boyink

    Boyink Super Moderator Staff Member

    Tulsa, OK
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    Sometime next week.
     
  17. Jan 8, 2005
    BlueFlu

    BlueFlu past owner of some ecj5's

    Hermitage, TN
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    Good to hear its coming along.
     
  18. Jan 8, 2005
    71cjsixer

    71cjsixer New Member

    Boise Idaho
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    Jus my 2 cents worth, being that I have a cj6 I am going to go against the grain and say that it does look a little odd not going all the way to the end of the tub. however sometimes form over function.

    71cjsixer
     
  19. Jan 8, 2005
    speedbuggy

    speedbuggy Looking for a Jeep now

    Living the Good...
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    Alright Mike! :)

    Can't wait to see the finished product!
     
  20. Jan 8, 2005
    blevisay

    blevisay Oh Noooooooooooooooo! Staff Member

    Portland Tn.
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    between that and adding an intermediate w/s I should have the same forward visibility as Billy... Angle on the pedals still felt good too. (Wondering if Billy is going to have the opposite problem in this Jeep when done that I had in Animal...


    Cool.......I can lay down and sleep in the front seat!
     
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