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And More Brake Fun...

Discussion in 'Early CJ5 and CJ6 Tech' started by Boyink, Oct 16, 2005.

  1. Oct 16, 2005
    Boyink

    Boyink Super Moderator Staff Member

    Tulsa, OK
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    Well, in one day I went from having brakelights that wouldn't turn on, to brakelights that wouldn't turn off....:rofl:

    My front's (11" drums) keep adjusting themselves to the point of binding. Then yesterday we stopped to do a geocache after apple picking and noticed the brakelights stayed on. I backed off the adjusters up front and the brakelights went off again.

    Started getting plenty of squeal as well, so thinking I'm at least in for a new set of shoes, but would thin shoes cause the binding?
     
  2. Oct 16, 2005
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

    Medford Mass USA
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    The two problems I can think of are: having the adjusters on backwards (so they tighten when braking in forward instead of reverse), or worn backing plates preventing the shoes from sliding freely across the "pads" on the face of the backing plate.

    Another possibility is weak tensioning springs. The tensioning springs force the shoes away from the drum when you release the pedal, and they also resist slack in the self-adjust cable.

    Rebuilt shoes are cheap, and I would replace them if they weren't near-new and I had the drums off. Drum brake linings don't last as long as disk pads anyway, so it's good to take any opportunity to freshen them up.

    As well as the backing plates being worn, you can have trouble with the adjusters if your drums are way oversize.
     
  3. Oct 16, 2005
    Boyink

    Boyink Super Moderator Staff Member

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    Good stuff Tim...thanks.

    These brakes were all-new 11" kits I installed a few years ago when these axles were on Dutch...in fact I've never replaced the shoes yet as they just didn't need it.

    On the adjusters...if they were in backwards that would change the direction I have to spin them to loosen, correct? I have to spin the wheel down to loosen as they are currently.
     
  4. Oct 16, 2005
    DanStew

    DanStew Preowned Merkin salesman Staff Member

    Lexington, South...
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    Do you have jiuce brakes on the jeep or are they the switch on the pedal? I can see the juice brakes keeping the lights on, but the pedal type dont work off pressure. It makes me beleive you have the juice type if you said the lights went off after loosening the adjuster, if it was a pedal mount that wouldnt happen like that. I would swap out to the pedal type . much easier to deal with. I retrofitted one on my jeep and it took about 30 minutes and most of that time was searching for a piece of scrap steel in my garage.
     
  5. Oct 16, 2005
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

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    There will be a left and right adjuster, so that the adjuster lengthens when the adjuster lever climbs the star wheel. When you brake in reverse, if there's any slack, the adjuster cable will pull on the adjuster lever and make the climb up to the next notch. The cable goes on the rear shoe.

    If you have the adjusters reversed, the shoes will loosen instead of tighten. If you put the cable on the front shoe (ie left assy on the right and vice versa), they should tighten going forward.

    [​IMG]
     
  6. Oct 16, 2005
    Boyink

    Boyink Super Moderator Staff Member

    Tulsa, OK
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    M/C and pedal are the original yet, so the brakelight switch is on the M/C.

    Tim - I understand how the adjusters work, and what you were saying. What I was thinking / wondering is if the adjusters were in backwards, would it change the way I have to spin the adjuster star through the access hole to back off the shoes? I have to spin them down now (clockwise) to back the shoes off.
     
  7. Oct 16, 2005
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

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    Not sure what your frame of reference is re CW & CCW. To loosen the adjusters, you have to force them to turn against the adjuster lever. To tighten them, you go with the lever, so it click-clicks over the star wheel. To loosen, you need to make a bang-bang, as you're pulling against the lever and the springs - actually forcing the lever in reverse till it gives. With the drums off, you lift the lever off the star wheel to loosen.
     
  8. Oct 16, 2005
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

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    Ok, tighten: CW from the front on the left, CCW from the front on the right.
     
  9. Oct 16, 2005
    DanStew

    DanStew Preowned Merkin salesman Staff Member

    Lexington, South...
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    Mike, gogo the auto store and pickup a brake light switch from a CJ 7. Get a piece of angle iron and drill a hole in it so the switch fits in it. Then get a hose clamp. Clam pthe bracket onto the steering column and adjust it to fit against the pedal. It would be easy to just extend the wire from the MC to the new switch, now you wont have anymore problems with the lgihts staying on. Given you have other issues with the braking system, this is just a simpler way than the juice brakes. But i am not sure you have firewall pedals, if you have the throguh the floor pedals then disregaurd everything i jsut typed ;)
     
  10. Oct 16, 2005
    Boyink

    Boyink Super Moderator Staff Member

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    Well, OK...maybe CW and CCW aren't the best way (and is left = passenger or drivers? ;)).

    I had to spin the adjuster wheels down to back the shoes off, which seemed counter-intuitive.
     
  11. Oct 16, 2005
    Boyink

    Boyink Super Moderator Staff Member

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    Sorry...should have said...brake pedal is the original through the floor type, and MC is the original style "on the framerail type" yet. I have a later CJ hanging pedal/light switch/master cylinder setup to put in, but haven't done that yet.

    IMHO the lights staying on a are a symptom...once I get the front brakes from binding the lights won't be an issue.
     
  12. Oct 16, 2005
    timgr

    timgr We stand on the shoulders of giants. 2022 Sponsor

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    Yeah, the driver's left (driver's side), not your left.

    If the adjusters are functioning, it should not be easy to loosen them with the drums on. If you could turn them easily to loosen, either something's backwards or the adjuster is not contacting the star wheel.
     
  13. Oct 16, 2005
    Steamer

    Steamer Thick and gritty!

    SW OR
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    I'm lost. Could the system actually hold pressure against the switch if the shoes were adjusted too tightly? Seems like the farther away the shoes go, the less pressure there would be. Any chance the switch itself is intermittently functional? And all sure we don't have a problem with that tow circuit and the diode situation?
     
  14. Oct 16, 2005
    Boyink

    Boyink Super Moderator Staff Member

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    OK...so if drivers side, from front, tighten is clockwise that would be up (which is what I did first, then we didn't go anywhere..:rofl: ; ) and loosen would be down...so that seems right.

    "Easy" is tough to define...the first couple of movements were harder, then they spun more easily as they backed off.

    I could feel the difference in the pedal travel after backing the shoes off - the first half-dozen stops were fine with a bit of travel in the pedal, then they would adjust up to where the pedal was firm right at the top, and the shoes were binding enough to hold us from rolling backwards on a small incline, and by the time we got home the lights were sticking on again.

    So something is still wrong obviously as they are changing adjustment with forward stops only. The crazy part is I had this setup on Dutch for at least 7-8 years without these issues.

    Won't have time today...but I'll pull the drums and compare what's there to the diagram...
     
  15. Oct 16, 2005
    Boyink

    Boyink Super Moderator Staff Member

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    Doesn't make sense to me either...but when I back the shoes off the lights go out. Twice....

    I'm pretty sure the towing wiring isn't a factor here...that was a binary problem (lights worked or didn't). FWIW, the diodes were fine, there was a wire loose under the dash.
     
  16. Oct 16, 2005
    Old Bill

    Old Bill Aggressively passive....

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    Hey Boyink,

    I know I've seen similar issues before on WT, so I did a quick bit of research, and pasted what I hope is pertinent info for you here. Don't know why the lights stay on, but this may explain the one brake sticking. Hopefully, you find one, you've found the other. Good luck!

    Cut'n'pasted from WillysTech.........

    Its trash. Gotta be trash. I had the same problem with my '46 2A
    shortly after I got it. In my case when the brakes wouldn't let go
    the brake lights would stay on. Turned out to be a small piece of trash
    in the master cylinder that was blocking fluid return into the MC
    reservoir, but not blocking the flow *from* the reservoir. When the
    fluid would eventually bleed past the blockage (small piece of what
    looked like silicone) the lights would go off and I'd have normal
    brakes again... for a pump or two anyway.

    Merl, Tejas


    Bill, I had a similar problem on my truck last year except that it was only one wheel and it would lock up hard. I had put the small brake pad on the front instead of the back. Once I reversed it my problem went away.
    Have you blown your break lines out both directions with compressed air to verify that they are clear of obstructions?

    Rick S (TX) (MS)



    Bill, back when I first got my 2A and it was still in mostly one piece, I had
    the same problem. I wanted safe brakes so I decided to go through the whole system at once. Rebuilt the master cylinder & all four wheel cylinders, cleaned everything, new shoes blew out all the lines and put it all back together. Still had the problem. Got to inspecting the rubber lines that connected the hard lines to the front brakes. On a hunch, I took my lineman pliers and cut one right in the middle. The hose had collapsed down and was acting like a check valve. It would pass brake fluid only when strong pressure was applied. Cut the other one and had the same problem. I replaced them and that solved the problem. Then I had a new problem, I realized this was as good as the brakes would ever be. It only took a few trips into traffic to convince me to start collecting parts for the four wheel disc conversion.

    Jack Starcher
    Lewis Center, Ohio



    Now, the moment you've all been waiting for, my personal experience with the subject. I once had a car where the rear brakes would apply all by themselves sometimes while I was driving. They didn't suddenly lock up, but slowly increased their braking effort until driving was almost
    impossible. If I jabbed the brakes, I could sometimes get them to release but not always. This problem drove me nuts, although this was before I knew everything, a long time ago indeed.

    My initial thoughts were the rear calipers were sticking (4-wheel disc brakes, but the concept is the same) so I rebuild them to no avail. I was
    able to stop the dragging by cracking open either bleeder on the rear axle so I knew the problem was hydraulic in nature. (A single flex line was
    T'd to both rear calipers) I replaced the brake compensator, which cut off rear brake pressure to prevent skidding as the rear of the vehicle
    lifted during heavy braking. Again, no help. Through my amazing powers of deduction, I figured the master cylinder was at fault and purchased a
    new one. Much to my surprise, I noticed no fluid pressure trapped in the lines when I loosened the fitting at the master cylinder. Hmm, fluid
    pressure trapped at the rear calipers but not at the master cylinder? What was happening?

    That is when I discovered residual pressure trapped downstream of the flex line, but not at the upstream end. Replacing the flex line cured
    the self-applying brake problem 100%. This wasn't one of those situations where I changed a bunch of parts and the problem finally went away. After wasting my time and money on the calipers and compensator, I had the fault fully isolated to the flex line. I only wish I had known to look there first. And I most definately, with no
    ifs, ands or buts, had the brakes self-apply while driving until I changed the flex line. The calipers didn't fix it, the compensator didn't
    fix it, and the master cylinder wouldn't have fixed it either.

    =====
    Regards,

    Dr. Vern in Vancouver, WA http://vernco.com/
     
  17. Oct 16, 2005
    Boyink

    Boyink Super Moderator Staff Member

    Tulsa, OK
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    Thanks Thad...Merl's problem sounds similar...and since these brakes worked OK on Dutch it kinda points towards an issue with something that came with SSDutch. The fluid in the MC was pretty nasty looking...I pushed alot of new fluid through but I supposed it wouldn't take much.

    Well..maybe not. I just went out and pumped the brakes about a hundred times while sitting in the garage. If the issue was hydraulic in nature, I should have cause the shoes to hang up and lights to stay on again, right? It didn't...the pedal stayed consistent and lights continued to go on and off.

    So the issue seems to still require the Jeep to be moving to crop up again...
     
  18. Oct 16, 2005
    blevisay

    blevisay Oh Noooooooooooooooo! Staff Member

    Portland Tn.
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    Heat.......
     
  19. Oct 16, 2005
    Boyink

    Boyink Super Moderator Staff Member

    Tulsa, OK
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    Meaning...
     
  20. Oct 16, 2005
    Old Bill

    Old Bill Aggressively passive....

    Really Southern...
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    Heat makes things expand....

    You may want to hit the WT knowledge base and do a search. Heat was brought up, but I didn't include a quote about it.
     
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